The Diaper Recyclers
As the loads of diapers and I were unloaded onto the cement
floor of the recycling company, the Lodal trash truck drove away, leaving a
very large and very loosely packed pile of disposable diapers behind.
Another side loading trash truck full of disposable diapers backs up
to the pile and dumps its large load, the loose and bagged diapers fall out and
cover parts of the pile I am in. Then, once the load is out, the truck drives
away. It wasn’t long before a large bull dozer came along and began to scoop up
the diapers and I. the bull dozer bucket
carried the first load over to a large hopper where a shredder opens all of the bags, and then dropped them in.
Then it came back and scooped up another large load with a few loose diapers
falling down along the way, over to the hopper. Then the bucket came and
scooped the part of the load that had ME in it up and it carried the diapers
and I over to the hopper and then it dropped the load and I into the hopper on top of the other loads that were still inside.
https://youtu.be/8-rxLAcVS8k
Danny: (Me) HEY!
What are you DOING! What is this thing???? Where are MY diapers??? Can’t I get
a diaper change??? I am starting to feel soaked here!!!
The front loading bucket backed away and then left to go get
the rest of the diapers loaded into the hopper of the "bag opener" for the first part of
processing. As the bull dozer Front loading bucket comes back with another load
of diapers, it dumps them all on top of me and they cover me completely. I
didn’t know this at the time, but this was just the beginning phase of the
recycling process. This was the sorting line that opened up all the bags the diapers were in.
As the diapers inside the hopper began to sink lower
and lower, I began to hear the whine of the shredder and the
diapers falling down onto it. As the diapers fell out from under me, I was
forced down through the shredder, as it shredded the bag I had on, nearly off me. More and more
diapers and bags of diapers fell down the other side of the bag opener as the diapers and I fell down along an enclosed conveyor belt. A short time later,
the thick steel walls surrounding the conveyor belt stopped and then there was
only open belt for a bit. The diapers and I.....wearing only a diaper now, continued down the belt until the diapers and I fell down into a large washing machine quickly filling up with wet and messy diapers.
Since I had thick disposable diapers on over six layered
ex-cloth diaper service, toddler sized diapers on, I was allowed through to the
end of this conveyor belt where all of the disposable diapers were dropping
into one of ten waiting rolling janitorial carts.
Once the bin filled up, it was rolled away to another
sorting belt and the non recyclable disposable diapers were separated from the
recyclable diapers along with any cloth diapers that may have slipped past the
first sorting. My disposable diapers were REALLY, REALLY puffy and bulky and
this made it easier to process in the machine that some of the diapers and I
were going to be put into later on. The cart I was in was emptied onto the next
conveyor belt and the load and I moved along the belt as the sorters picked off
quite a few diapers that weren’t going to be recycled due to the type of
plastics used as the backsheet. Then what was left on the belt was being taken
into an enclosed area of the belt where the diapers got heavily sprayed with
deodorizers and SAP deactivators. As I came up to the sorters, my diaper was
poked at and several fingers were inserted into the elastic leg gathers,
checking for cloth diapers. Finding that I indeed had some under my disposable,
I was taken off the belt and brought over to a changing station and laid upon
it then strapped down.
A pretty blonde woman was standing over me, between my legs
and was unfastening the tapes of my disposable diaper. She pulled the front of
the diaper down and saw the six layered toddler sized cloth pre-fold diapers
and then she called over to some other woman to ask her what she wanted done
with me and the diapers.
Blonde: HEY!
Jackie, what do you want me to take off, the cloth diapers or the disposable?
Brunette: (Coming
over to take a look) AH…since that disposable diaper is NOT recyclable and the
cloth diapers are, take the disposable off and then toss it into the disposal
carts as you take the boy back to the cloth diaper recycling department then
come back because there are two more that I need you to change.
Blonde: Sure
boss.
The blond took the disposable diaper off and then tossed it
onto my chest without even rolling it up since it wasn’t even wet yet but
slightly damp. Then she unstrapped me and then picked me up and carried me over
to the disposable diaper sorting bins and then took my disposable diaper and
tossed it into one of the carts as she passed it. Then She carried me to the cloth
diaper recycling area and then laid me down into one of the carts that was
almost full.
Blonde: “There
you go sweetie, in a very short time, you and all of these nice, comfy cloth
diapers will be taken to get recycled and then you will possibly end up at the
chemical treatment department and wearing a nice, thick recyclable disposable
diaper. By the time we are finished with you, you and your diapers will be all
gone and you will then get either flushed down one of our toilets along with
some of the cloth diapers we can’t recycle or taken directly to our diaper
landfill and left there.”
Danny: But, but,
but….why do I have to go in with my favorite cloth diaper on? Can’t they just
be taken off of me and then I can be put into a diaper and used somewhere else?
Blonde: Sorry
kid. You are here to be recycled and we have to reprogram you and then get you
put into some recycled diapers to get tested before we are completely done with
you. Then our trash men will come and take you and all of the diapers we can’t
recycle away and dispose of them in our diaper landfill where you will be kept
until either someone decides to sell you or they decide to bury you with the
diapers.
Bye-bye now.
The Blonde walks away and goes back to her station leaving
me in the cart with lots and lots of clean and formerly wet and rolled up messy
cloth diapers. Then about 20 minutes later, after the cart filled up with 40
more pounds worth of diapers, the cart was then rolled away from the end of the
sorting belts and taken into a large metal building where there were four
two-story piles of cloth diapers of all sizes waiting to be washed and
processed. The man pushing the cart; pushed it over to the bottom of one of the
piles and then tipped it over the front end allowing all of the cloth diapers
to spill out onto the floor and the pile. Then the man took the completely
empty cart away and rolled it back to the sorting conveyor belts. I was left
there as the diapers on the other side of the pile were being taken and bagged
up and then raised up high into the air along a track that took the loads over
to a very large capacity industrial sized washing machine. Once the bag was
over the washing machine’s opening, the bag’s bottom opened and the diapers
fell down into the tumbler. Then the machine automatically started up and began
to wash the diapers, soak them and then wash them again and then rinse them
before it ejected them onto another conveyor belt. Once the cloth diapers were
on the belt they were destined for the cloth diaper shredder. The shredder had
a compactor blade that pushed and held the loads of diapers and subjects
wearing cloth diapers and items made from cloth, into and against the shredder
teeth so that the diapers can be shredded properly.
By the time the diapers made it to the shredder hopper, the
diapers were completely and fully dry. Load after large load were taken by the
auto loading system and dropped into the bank of large capacity industrial
washers. Multiple loads were being taken to each separate washer and dropped in
then the auto loading bags were coming back and reloading and then going up and
then rolling along the track along the high ceiling.
Then when there was a washer available, the next bag would
move it’s load over to it and drop it in before circling back to pick up
another load. Before too long, some one came over to the pile to check the
progress and see what was left. The man came over and saw me laying there on
the bottom of the pile.
Man: (wearing a
white laundry uniform) Well! What do we have here??? Looks like we have some
nice, comfy wet cloth diapers that need to be recycled!!! I think I am going to
toss you higher into the pile so that you will be taken sooner! Once you get
your diapers shredded off of you, you will get left in one of the screens and
when they come to clean the screens, some one will take you to get a recycled
diaper put on you and then take you to get it tested. OK…tossing
time….one….two….threeeee!
I flew through the air and landed closer to the top of the
pile of cloth diapers. Then suddenly, one of the bags came down and scooped a
bunch of the diapers and I up and then closed up around them and me. I felt the
swaying motion as the bag rose into the air and then began to move forward
quickly along the track. Since the bag I was in, was the fifth in line, I was
forced to wait until there was an open machine for the next 45 minutes or so.
Once there was an open machine and the load I was in, was up next, the bag
wished the load I was in, to the next open machine and then it lowered down so
that it was dangling just above the washing machine’s opening, before the
bottom opened up and dropped the load and I into the washer. Once I fell down
into the washer on top of the dirty cloth diapers, the machine started the
first soaking cycle. The tub filled up with warm water and then soap began to
trickle in from another source. Then once the soaking cycle finished, the
machine began to slowly agitate back and forth. The cloth diapers began to whiz
around as they got closer and closer to the agitator. The diaper I was wearing
was slowly getting cleaner and cleaner as the cycle continued. Then the soapy
water drained away and then the warm rinse water began to fill the tub. By this
time, my diaper and my entire body were now clean but what was this??? More
chemicals came into the tub, mixing with the warm water. What was this stuff?
It turned out to be a non-bleach whitener that was mixing with the warm water.
Then another rinse cycle started and then the spin-cycle started. Once that was
finished, the load and I got ejected from the washer onto a conveyor belt. The
diapers and I were 96% dried now. As the diapers and I traveled further and
further down the enclosed conveyor belt, the load was brought underneath a warm
blow drier that dried the diapers the rest of the way. The diaper I was wearing
was thus also dried the rest of the way. My body and hair were completely dried
but now my hair looked like one of those pencil-top trolls after a couple of
rounds of spins! (POOF!) As the load and I continued down the conveyor belt,
the now clean and whitened cloth diapers were brought up to another sorting
area where six sorters (three on each side) picked through the cloth diapers
looking for any ALL-In-One styles that couldn’t be sent through this part of
the process and any plastic pants that may have slipped past the other sorters.
As the sorters poked and checked the diapers I was wearing, they also snagged
and ripped the soaker pads of my diapers by accident leaving the thin layer of
cloth to absorb anything before my diapers were to be shredded.
I was put back onto the conveyor belt and soon after, the
loads and I dropped into a very deep hopper. At one end of the long hopper that
resembled the hopper of a Lodal Trash truck, there was a shredder wheel and at
the other end, there was a compactor or pressure blade that forced everything
in the hopper, against the shredder wheel. As the hopper continued to fill up
and I dropped into the hopper and landed on top of some cloth diapers while more
and more diapers fell on top of me. Then, the conveyor belt paused abruptly and
then the shredder wheel started up and then the compactor began to crush the
loads of diapers and I up against the shredder wheel. I began to cry loudly
thinking that this was the end of my life. Suddenly, the shredder blade raised
up a little bit in the center while the two side blades stayed in their current
position, allowing my body to slip underneath while the blades ripped, tore
through and shredded the diaper I was wearing, RIGHT off of me! The loads of
diapers disappeared like nothing as they were turned into little tiny versions
of their former selves. The pieces of the diapers were then sent to a spooler
to be spun into a fiber-like material that would then be blended with paper
fluff and then once the composite materials were combined the Super absorbent
materials were added as the composite fluff was put into the plastic back sheet
of new recyclable, and flushable disposable diapers. While the shreddings of
the diapers went one way, I was left in one of the many screens with a few of
the shredded particles of cloth diapers that they could not use. I was left in
there for about 15 minutes before someone whose job it was to check and empty
the filters every 15 minutes; came to clean and empty out the filter. They
opened it up and found me in there. The man standing there shook the filter out
into a trash can and then he pulled my now naked body out of the filter
compartment.
Filter maintenance
man: Hey Jack, what am I supposed to do with this???? (Said the man as he
held me up with both of his gloved hands)
Supervisor Jack:
Leave him in that trash can you shook the filter in until I can call and ask
what they want us to do with him.
The man then lowered me into the rolling 32 gallon trash can
lined with a trash bag that already had quite a few unwanted cloth diapers with
too many stains in them that could not be reused as the high quality fibers due
to their conditions and were now on their way to the diaper recycling company’s
diaper landfill or on their way to get flushed down one of the special *toilets.
(*made exactly for flushing large amounts of cloth diapers)
While Jack made a couple of phone calls, I was left in the
trash cans with some fuzzy leftovers of cloth diapers and some clean but
stained cloth diapers that had been disposed of. I peeked over the plastic
lined can’s edge and saw a woman wearing a printed pair of dark blue scrubs and
had red hair standing over near Jack’s desk. Then a few minutes later, Jack and
the woman came over to the trash can and Jack pulled me up and out of the can
and then carried me over to a changing table before laying me down on it. He
then walked back over to the trash can, took out six of the cloth diapers from
in the can and brought them over to the changing table for the woman to use
inside my next diaper as per HER request.
Then the woman reached over to a large box full of diapers that had a
picture of a developmentally disabled man, laying in a crib-like bed, wearing
one of the diapers, and took out one of the recyclable, flushable disposable
diapers that had been made out of the shredded and recycled cloth pre-fold
diapers and began to put it on me.
Woman with printed scrubs
on: Hi there, I am going to be your diaper testing caregiver for a little
while until we are done testing these diapers. Then, I think I am supposed to
throw you and these diapers away. I am also allowed to take you and put you and
your diapers into one of the special toilets and then flush you to see if these
diapers really are flushable. I will decide which of the two disposal methods I
will use with you later. But, for now, I am supposed to take you outside and
let you go play around on our testing playground with 15 other “test subjects”
wearing other styles of these diapers. Once you are wet, I will have to change
you out there three times, saving the wet diapers for them to check on before
throwing them into our “special diaper pail.” Once all of the test diapers from
ALL of the test subjects are tossed into the pail, the last diaper you have on
has to be put through the recycling process as a test. Then once you are done,
I will bring you back here and get you diapered in these nice, soft and comfy
old cloth diapers and one of these test diapers before I decide how I am to
dispose of you!
Danny: PLEASE
MISS! Don’t throw me away! I am NOT trash! I thought I was being recycled!
Woman with printed
scrubs on: Sorry! I have to follow orders! I have NO CHOICE as to what is
done with you! I am ONLY allowed to choose which way you get disposed of in. If
I could choose what was done with you, I would bring you home and you’d be my
little baby, but since I don’t own you, I can’t. I have to do what they tell me
to with you!
OK…Off to the test playground now….
The woman finished putting the test diaper on Danny and then
she grabbed him by the hand and then helped him waddle over to the playground
where she let him go play until his diaper showed signs that it was soaking
wet.
The woman in the printed scrubs then came over to where
Danny was and then took his hand and brought him over to the picnic table where
she laid him down on his back. Then she unfastened the tapes and then pulled
the diaper down and then out from under me. Then she took out one of the other
clean and folded test diapers from the stack that was already outside, and
began to open it up and get it ready to put on me. Then she lifted my butt,
expertly slid the back half of the diaper underneath Danny before she laid him
down on the thick, bulky and VERY puffy fluff of the test disposable diaper. Then
she pulled the front of the diaper up and then fastened the tapes on each side
before she helped him back down to his feet and then let him go back to playing.
The woman then tossed Danny’s first test diaper right into the special diaper
pail without rolling it up so that the other technicians could do their tests
on the diapers before they threw them all away or flushed them.
After another long round of playing and a bottle or two full
of cold, fresh, whole milk, Danny’s diaper was again showing signs of sagging
due to heavy wetness. The woman once again changed his diaper and then sent him
back out for his last half hour of play before she was going to have to bring
him back inside before she was going to have to send him through the diaper
recycling process and a trial flushing with a bunch of the test diapers.
Danny played hard and ran around and got really, really
dirty too! Then the woman came over, took him by the hand and told him that it
was time to go back inside now.
Woman with the
printed scrubs: OK time to come back in.
Danny: But I
wasn’t ready to go!
Woman with the
printed scrubs: OH...it’s time to get back to work…I have to do a trial
flushing on you with you still wearing this diaper and then I have to put you
through the disposable diaper recycling process! Now, I KNOW that this won’t be
pleasant, but I have to put you into the diaper pail and leave you there so
that the Flushing staff can receive you and
these diapers so that they can flush you down one of their testing toilets.
Now, I have to leave you in this trash can with the diapers
in it that has a locking lid…it’s so that you can’t escape. I will see you back
here when they are done with you. Bye-bye for now.
The woman then lifts Danny up and puts Danny into the large
can that has a lot of dirty unrolled disposable diapers in it and then closes
and locks the lid. The smell is strong with the smell of pee. The lid opens
again and fourteen more diapers are tossed in before the lid closes and is
locked again. Then the lid opens again and 20 more diapers are tossed in. the
lid was closed and locked again. The lid opened one more time but this time the
diapers were pressed down to make room for the 30 more that were going into the
can.
Then, once the 30 more diapers were in the can, the lid was
locked and then there was silence except for the crinkling of the plastic
backing of the diapers.
Shortly after the last load had been put into the can, the
can began to roll and shake. It rolled for a while before it slowed then
started rolling again then stopped.
Then the lid opened up and then the can tipped end over end
and Danny and the diapers fell out onto the floor into a larger pile of other
disposable diapers that were there to get flushed. Once the diapers were out of
the can and in the pile, The man that had emptied the can took the empty can
back to where it was, leaving Danny and the diapers in the pile. It wasn’t long
before two women came over to where Danny was and pulled him out of the pile of
dirty flushable disposable diapers.
Woman 1: Hi there
little one. We are here to flush you and some diapers for a test. We have to
see if your diapers will blow up when they are exposed to water or not. Since
there are no gels in the diapers we think they won’t. Now I hope your diaper is
wet because if it isn’t, it’s getting wet anyhow!
Woman 2: Just
take the boy to the toilet and put him into it and then start loading the bowl
with the test diapers already! GEES!
Danny: NO!
PLEASE! Don’t! I don’t WANNA get flushed!!!!
Woman 2: TOO
damned bad! YOUR diapers are ours and we are ordered to flush you! Now Get over
here and co-operate or you will make this harder for us!
Then woman two began to wrench Danny by the right arm over
to the toilet bowl where she picked him up and slowly inserted him feet first
into the bowl with his feet part-way in the drain.
Woman 2: NOW! Sit
RIGHT there and stay while we load the diapers in! This won’t take long!
Then three men began to take arm-loads of the test diapers
from the pile and began to drop them into the bowl. As the bowl began to fill
up, Danny started to get scared.
His disposable diaper was now soaking wet and the plastic
crinkled loudly as he shifted his feet back and forth while waiting. Then one
of the women handed Danny a large load of his own wet diapers to hold.
Woman 2: I want
you to hold these until one of us closes the lids and locks them. Then its
flushing time…..is there anything that you want to say before we do this?
Danny: Um where
will this take me???
Woman 2: This
will take you and the diapers to the next phase of diaper processing before
they get dumped out into a large rolling cart. Once you are in there, you will
be taken to get your diaper recycled. Then once that is done, we will turn you
back over to your caregiver for one last diaper change. Then it will be up to
her how she disposes of you. Guys! Hurry up and finish loading this toilet!
There is still a little room in here for some more diapers!!!
Woman 1: (leaning down close to Danny so she can check his
diaper) How is the water in there?
The woman pulls the waistband of Danny’s diaper back so that
she can look inside of Danny’s diaper. Then she pulls him up and out of the
water a little bit so that she can fully inspect the front of his diaper fully
by inserting her fingers into the elastic leg holes and feeling the padding.
Then she pushes Danny back into the water.
The three men drop a bunch of the test diapers into the
water. Some of them are still folded and have not been used yet.
The second woman then lowers and then locks the special lids
on the toilets before she hits the flushing lever. The toilet water begins to
churn and forms a cyclone and water spout that begins to pull Danny and the
diapers down into the drain. Danny and his diapers get sucked down the drain
and into the pipes that are forcing Danny and all of the diapers through them
at a high rate of speed and under a lot of pressure. Before Danny knows where
he is, Danny and the load of diapers gets dumped out onto another conveyor
belt. The belt begins to carry Danny and the soaking wet diapers to the next
phase of the process. The conveyor belt carries Danny and the diapers to the
sanitizing process. There are six nozzles spraying everything that passes
through them with green and blue slimy gels that smell like strong baby lotion
and baby powder.
Danny gets forced through and then he and his diaper get
soaked with the sticky and thick and gloppy gels. The gels begin to dry quickly
leaving little green and blue stains all over his diaper and completely
staining his skin, turning it a dirty brown color.
Then Danny and the diapers get covered in some kind of grey
powder that seems to stick to the gels and then foams up a lot before it
bubbles and then dissipates. Then Danny and the diapers get dropped into
another rolling trash cart quickly filling up with the diapers from the tests.
Danny’s diaper is now filthy looking but smells like fresh baby powder and
lotions. Danny now looks like he suddenly got a bad sun tan! Danny’s diaper is
still nice and comfy but the wetness is almost gone. The powder has all but
dried his diapers completely. Once the cart filled up with enough diapers, the
cart was rolled away and out of the area and back to the recycling area. The
cart was then left there and before too long the cart was tipped to the side
and Danny and the loads of diapers fell out onto the conveyor belt. The belt
took Danny and the diapers past the two sets of sorters who left him and the
diapers alone so the belt could take him and the diapers to the disposable
diaper processor.
The belt carried Danny and the diapers into the feeder of
the disposable diaper shredder. Danny’s diaper was the first to get shredded
and it was done quickly and without harm done to Danny. Danny passed through
now completely naked and soon ended up at the end of the conveyor belt with the
waste parts of the diapers that got shredded. About 20 minutes later, some one
came to push the cart away and saw Danny in the cart covered with some of the
waste. The woman pulled Danny out and then took him back to his caregiver so
that she could diaper him. Danny’s caregiver laid Danny down on a changing
table and then took one of the thickest and bulkiest new test diapers and began
to open it up and get it ready to put on Danny. His caregiver then put in six
thick layers of toddler sized cloth pre-fold diapers as extra absorbency into
his already thick and bulky disposable diaper before she slid the diaper under
Danny and then pulled the front up and fastened the tapes.
The woman with the
printed scrubs on: OK little one, time to dispose of you. How should I
dispose of you? Would you rather go into the trash and be taken to a diaper
landfill or would you rather be flushed down a toilet with a bunch of cloth and
flushable, disposable diapers?
Danny: Do
I…HAVE…to be disposed of? I don’t want to be.
The woman with the
printed scrubs on: Make a choice or I will do it for you!
Danny: I won’t! I
won’t be disposed of!!!
The woman with the
printed scrubs on: Too late! I am going to dispose of you in the trash! Ok,
up you go…there….now come with me…..
The woman with the printed scrubs takes Danny’s right hand
and then drags him over to the section of the facility where the diapers that
can’t be recycled and the rest of the trash, is disposed of. She then lifts him
up and then pushes Danny into the almost full 96 gallon trash can and then
closes and locks the lid. Then she dusts her hands together as she walks away.
5:00 pm comes around and the janitors take all o the diapers
and the trash out to the back to await the trash truck. Danny’s can is rolled
outside and left next to the five others that are full of diapers and old
clothing that wasn’t recycled. At around 8 pm, the trash truck comes and stops
to pick up the 96 gallon cans. The automated side loader truck picks each can
up and dumps them with a robotic arm. Danny and the diapers get emptied into
the hopper of the truck then the can goes back down and then two more of the
cans are emptied before the truck goes to the next stop. As the truck is
driving, the compactor is busy crushing Danny and the diapers into the
container in the back of the truck with the rest of the trash.
The truck drives to the special diapers only landfill where
it dumps its load. The loads of diapers and clothing fall out into a deep pit
that already has tons and tons and tons of
diapers in it that have been there since 1973 to now. Danny tumbles down
into the deeper part of the pit and then is covered with an avalanche of loose
diapers and bags filled with diapers and old clothing.
The end.
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